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Spill Containment Pallet Requirements Guide

Time:7/10/202523
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Spill containment pallets are a critical safety and compliance tool for facilities that store or handle hazardous liquids such as oils, fuels, chemicals, or industrial waste. They are designed to contain leaks, drips, and spills, helping businesses avoid costly environmental damage and regulatory violations.




This guide provides a clear overview of the requirements, recommended features, and commonly used sizes to help you choose the right pallet for your operation.

What Are Spill Containment Pallets?


A spill containment pallet is a specially designed platform that holds drums, jerry cans, or intermediate bulk containers (IBCs), with a built-in sump at the base to capture any liquid that might escape. This containment helps prevent pollution and protects workers from exposure to dangerous substances.


Why Are They Required?


Using spill containment pallets is not only a best practice—it’s a regulatory requirement in many industries. These pallets protect the environment by preventing leaks from entering storm drains or soil. They also reduce workplace hazards like chemical burns, slips, and fires. Most importantly, they help you comply with safety and environmental laws enforced by agencies like the EPA or OSHA in the United States, or REACH and ADR in the European Union.

Overview of Regulations

In the United States, the Environmental Protection Agency (EPA) requires spill pallets to hold at least 10% of the total stored liquid or 100% of the volume of the largest container—whichever is greater. The Occupational Safety and Health Administration (OSHA) also mandates safe storage practices for flammable and hazardous materials.

In the European Union, similar rules apply. Regulations typically call for secondary containment that holds 110% of the volume of the largest container. These guidelines aim to ensure facilities are prepared for worst-case leak scenarios.

Key Features of a Compliant Spill Pallet


When choosing a spill containment pallet, make sure it includes certain essential features. The sump must be large enough to meet regulatory requirements. The construction material should be chemically resistant—most commonly, durable polyethylene is used for chemical compatibility, while galvanized steel is favored in heavy industrial environments.

The surface should be non-slip and grated, allowing liquids to pass into the sump while keeping containers elevated and secure. Removable grating is helpful for cleaning and maintenance. Forklift pockets are also important for easy and safe movement around your warehouse or yard.

Common Sizes and Capacities


Spill pallets come in several standard sizes, each suited to specific storage needs. A single-drum pallet typically measures around 650 by 650 millimeters and has a sump capacity of about 50 liters. Two-drum models are usually around 1300 millimeters long and can hold approximately 120 liters in the sump.

Four-drum pallets are a common choice for warehouse operations, often measuring about 1300 by 1300 millimeters with a sump capacity between 250 and 300 liters. For larger liquid storage, IBC containment pallets are available, often measuring around 1350 by 1350 millimeters with sump capacities reaching over 1000 liters.

These sizes may vary by manufacturer but generally follow industry norms for volume and footprint.

Best Practices for Use


To maintain a safe and compliant workspace, place your pallets on stable, level ground, preferably indoors or under a roof. Store only compatible chemicals together, and inspect your pallets regularly for cracks or structural damage. Avoid overloading, and keep spill kits or absorbent materials nearby in case of emergency.

If your pallets are used outdoors, consider models with weatherproof covers to prevent rainwater from filling the sump and reducing containment capacity.

Conclusion


Spill containment pallets are a simple but powerful tool for managing the risks of liquid storage. By selecting the right size, verifying regulatory compliance, and following best practices, you can protect your workers, your property, and the environment. Whether you’re storing a single drum or managing a full IBC system, understanding the requirements behind spill containment pallets ensures your facility remains safe and inspection-ready.
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