How Much Does Pallet Racking Cost

Time:7/15/2025

The cost of pallet racking can vary significantly depending on several key factors, including the type of racking system, materials used, warehouse layout, load capacity, and whether the system is new or used. On average, pallet racking costs can range from $50 to over $300 per pallet position, but this is only a starting point. For a more accurate estimate, it’s important to break down the costs by type of racking system and other relevant criteria.

1. Selective Pallet Racking

Selective pallet racking is the most common and economical option, widely used in warehouses that prioritize easy access to every pallet. For a standard selective pallet racking system, the price per pallet position typically falls between $50 and $100, depending on rack height, beam length, and upright capacity. A basic starter unit might cost around $250–$400, while each additional bay could be $150–$250. These systems are highly customizable and scalable, which makes them a cost-effective solution for most general storage needs.

2. Drive-In and Drive-Through Racking

Drive-in and drive-through racking is high-density systems are designed for storing large quantities of similar products. They allow forklifts to drive directly into the racking system, reducing aisle space and maximizing storage volume. Due to their complexity and higher steel usage, drive-in or drive-through systems can cost between $150 and $300 per pallet position. Installation and structural reinforcement may further increase the total price, especially if seismic bracing or floor anchoring is required.

3. Push Back Racking

Push back racks are ideal for warehouses with medium to high SKU turnover. They allow for multiple pallets to be stored in depth, reducing the number of aisles needed. This system uses nested carts that push back as new pallets are loaded. The cost per pallet position typically ranges from $250 to $350. Though more expensive than selective racking, push back systems improve storage density and operational efficiency.

4. Pallet Flow Racking

Pallet flow racking (also known as gravity flow racking) uses rollers and gravity to automatically move pallets from the loading end to the picking end. This is ideal for FIFO (first in, first out) inventory systems. It’s one of the more expensive racking types, often costing between $300 and $450 per pallet position, depending on depth and complexity. The higher cost is balanced by improved picking efficiency and reduced forklift travel time.

5. Cantilever Racking

While not designed specifically for pallet storage, cantilever racking is essential for storing long, bulky materials like lumber, steel pipes, or furniture. Depending on the height and load requirements, cantilever racks can cost anywhere from $150 to $600 per arm section. These racks are typically custom-designed and priced accordingly.

6. Double-Deep Racking

Double-deep pallet racking is an extension of selective racking but with two pallets stored back-to-back. This configuration increases storage density while maintaining good selectivity. The cost per pallet position generally falls between $100 and $200. However, it requires deep-reach forklifts, which could add to the overall investment.

Factors That Influence Pallet Racking Costs

Aside from rack type, there are many variables that can impact the final cost of your racking system:

Rack height and depth: Taller systems that support multiple levels will naturally cost more.

Load capacity: Heavier-duty racks made from thicker steel will increase the price.

Material and finish: Galvanized or powder-coated options offer better corrosion resistance but cost more than standard finishes.

Installation: Labor and equipment for installation can be a significant expense, especially for large or complex systems.

Accessories: Wire decking, row spacers, column protectors, safety pins, and pallet supports all add to the cost.

Custom engineering: Seismic zones, floor irregularities, or automation integration may require specialized design and engineering, further raising the budget.

Shipping and freight: Given the size and weight of racking components, logistics can be a major cost factor depending on your location.

Used vs. New Pallet Racking

For budget-conscious businesses, used pallet racking is an option worth exploring. Depending on the condition and availability, used racking may cost 30–50% less than new systems. However, it's important to consider quality, remaining life span, and any certification requirements, especially for heavy or high-bay applications.

Final Thoughts

When planning a pallet racking investment, it’s essential to look beyond the initial cost per unit. Consider how the system will impact your storage capacity, labor efficiency, and safety. Choosing the right type of pallet racking for your specific operational needs can lead to long-term savings and improved warehouse performance.

Working with an experienced racking supplier can help you design a system that maximizes both space and budget. Always request a site survey and a tailored quote to ensure the most accurate cost estimation for your facility.

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