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Bolt-On Guard Rail

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The Bolt-On Guard Rail provides reliable protection for pallet rack ends, aisles, and warehouse corners. Its heavy-duty steel structure and floor-mounted bolt-down design help reduce forklift impact damage and improve overall safety in busy warehouse environments.

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DESCRIPTION

FAQ

Bolt-On Guard Rail

The Bolt-On Guard Rail is a heavy-duty industrial safety barrier designed to protect pallet rack ends, warehouse aisles, corners, and equipment from forklift impact and facility damage. It is floor-mounted using expansion bolts for permanence and stability and finished with a bright safety yellow powder coat for high visibility. This guard rail system reduces costly collision damage, increases workplace safety, and enhances traffic flow control in warehouse environments.

Key Features

Durable Steel Construction: Built from high-strength steel for long service life and impact resistance.
Bolt-On Installation: Fixed to concrete floors using heavy expansion anchors for secure attachment.
Modular Design: Multiple lengths and corner posts allow flexible configurations.
High Visibility Finish: Safety yellow powder coating meets industrial safety standards.
Impact Tested: Standard products withstand fork lift impacts up to 10,000+ lbs (≈4,500 kg) at up to 4–6 mph.

Structure & Design

The Bolt-On Guard Rail system consists of:

Robust steel posts with base plates, anchored to concrete.
Horizontal guard rails bolted between posts.
Optional L-shape corner posts for end-of-aisle and corner protection applications.

Applications

Ideal for:

Pallet rack end protection and row ends.
Aisles and pathways with heavy vehicle traffic.
Warehouse corners and turning zones.
Protecting equipment, walls, loading docks, and support structures.

Specifications

Materials

Post Material: Structural steel square tube.
Guard Rail Material: 10–11 gauge formed steel.
Finish: Powder coated safety yellow.

Structural Dimensions

Typical industry-common dimensions (based on market specs)

Component	Specification
Post Section	≈ 4.75″ × 4.75″ steel square tube
Base Plate	10″ × 10″ × 0.5″ thick
Rail Height	Approx. 12″ high
Rail Depth	Approx. 2.5–2.625″
Rail Thickness	10–11 gauge steel
Standard Rail Lengths	From 2′ (≈610 mm) to 10′ (≈3050 mm)

Performance

Impact Capacity: 10,000–13,440 lbs at up to 5 mph.
Rated to protect against forklift impacts in busy warehouse operations.

Installation & Fixing Method

Position each post at desired locations (straight lines and/or 90° corners).
Drill holes into the concrete floor and install expansion bolts.
Attach guard rails to posts with high-strength bolts.
Ensure rails are aligned and secure for optimal performance.

Note: All required nuts, bolts, washers, and anchor hardware are typically included.

Customization Options

Custom Rail Lengths: On-demand sizes between standard lengths.
Custom Layouts: Straight, L-shaped, U-shaped, and perimeter protection systems.
Color Options: Safety yellow or other powder-coat colors upon request.

Why Choose Bolt-On Guard Rail

Reduces equipment and structural damage from collisions.
Improves safety for personnel and traffic flow.
Extends service life of rack systems.
Durable, modular, and easy to install.

FAQ

Q: Can this system protect warehouse rack ends from forklift collisions?

A: Yes — bolt-on guard rails are designed and tested to handle forklift impacts.

Q: Does the system need welding on site?

A: No — installation uses floor anchor bolts and hardware without on-site welding.

Do you offer samples available?

Yes, samples are available. Sample lead time 3-5days generally.
Do you offer custom design?

Custom design is surely available. we have very rich experience in customizing shelves.
What is the term of payment?

Regularly, 30percentTT in advance,70percent against the copy of B/L.
What is your delivery time?

Usually: 1*20' GP container, around 15 days; 1*40'GP container, around 20days; For some urgent orders,will adjust as your requirement accordingly.
Are you manufacturer or trading company?

We are manufacturer. Our factory has been specializing in warehouse storage equipments for years. We warmly welcome you to visit our factory at anytime.